Last revision: June 2022
Thank you for putting your trust in High Performance Packaging. Please consult the following instructions prior to operating this CurTec product:
Hot filling
Closing
Handling
Strength at negative temperatures
Palletizing
Static stacking load
Dynamic stacking load
Air transport
Opening
Washing
In case you have questions after reading these instructions, please contact us.
The temperature of the content cannot exceed 70°C. The content has to cool down to 30°C before the container can be closed.
Press Pack has a unique closing concept: press down the lid to close, tear off the sealing strip and turn to open. After the sealing strips have been removed, the pail can be re-closed by screwing on the lid.
Press Pack has been designed for mechanically assisted closure. CurTec recommends using a Lid Locker and to avoid pressing down the lid manually.
Press Pack is leak tight only and its UN marking valid if the following closing instruction is applied using a Lid Locker:
Press Pack is also suitable for fully automatic closure. Contact CurTec for more information about fully automatic closure solutions.
You can lift the pail by using the handgrips.
Please consider the HSE regulations regarding weight and frequency restrictions for lifting.
Both handgrips and handle have been designed for manual displacement only. They are not suitable for mechanical handling, such as lifting with a hoist.
The pails are made of plastic which is resistant to a minimum temperature of -18°C. As of -5°C, impacting or putting extreme loads on the pails should be avoided.
The volume of pails filled with water-based contents can increase by 10%. The chances that pails will distort is real and it will reduce the stability of a pail stack on a pallet. Please maintain a maximum filling level of 90% and test the stability of a pallet stacking.
Pallets should have an almost closed surface. Wooden pallets should be fitted with planks that are no more than 5 cm/ 2 in apart. Plastic pallets should have a grid mesh top with openings that do not exceed 5 cm2/ 2 in2. Pallets should be fitted with a solid, flat intermediate layer prior to loading.
CurTec advises you to respect the following quantities and schemes per layer:
When positioning the pails on a pallet, it is important to turn handgrips away from the corners to avoid damaging the pallet cover or stretch foil.
Filled pails are placed on a flat surface and stacked by placing the base of the container in the counter shape of the lid.
Our ex-works palletization is different. Please check our website for more info.
CurTec recommends the use of a plastic heat shrink pallet cover, which needs to be shrunk around the stack including the pallet. In addition, the base of the pallet needs to be stretched with foil as well. The pails at the base of a stack will carry most of the load and to avoid a collapse they cannot be deformed by overstretching the foil or over-heating the cover.
In case a pallet is placed on top of another pallet, an intermediate layer is required to enable an equal spread of the pressure. This layer should also be solid and flat.
When stacking pails for storage or transport, it is important to know how much weight the lowest pail in a stack can handle.
The stacking load depends strongly on: the weight of a pail, the number of pails to be stacked, the weight of interlayers and pallets, the ambient temperature, the duration of the load and the surface beneath the lowest pail.
The following table shows the maximum stacking load (in kg) at a given ambient temperature, during a certain period of time, for a pail placed on a flat, closed surface or pallet.
Max. temp °C | 0 | 0 | 0 | 0 | 15 | 15 | 15 | 15 | 25 | 25 | 25 | 25 | 35 | 35 | 35 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Months | 0.5 | 2 | 6 | 12 | 0.5 | 2 | 6 | 12 | 0.5 | 2 | 6 | 12 | 0.5 | 1 | 6 |
4620 | 287 | 260 | 241 | 230 | 225 | 204 | 189 | 180 | 192 | 174 | 161 | 153 | 163 | 155 | 137 |
4630 | 287 | 260 | 241 | 230 | 225 | 204 | 189 | 180 | 192 | 174 | 161 | 153 | 163 | 155 | 137 |
The weights mentioned in the table have been established after simulation and can only serve as indications. CurTec recommends users to perform tests at all times.
The table allows you to calculate the number of pails that can be stacked: Reduce the stacking weight mentioned with the relevant share of the weight of intermediate layers and divide by the weight of the pail with content. This number, with a figure after the decimal point lower than 8, rounded down is the total amount of pails that can be stacked on the lowest pail of a stack.
How many 20 liter pails (Item no. 4620) with a gross weight of 20 kg can be stacked on a pallet at 15°C during 6 months? The relevant weight share of intermediate layers is 2 kg, so (189-2)/20 = 9.35. The number of pails that can be stacked on the lowest pail is 9.
In case of a different duration or temperature, please choose the next appropriate column. For shorter stacking durations, the table of instruction 7 can be of service.
When stacking pails for transport, it is important to know what the maximum load on the lowest pail in a stack can be.
For transport, this stacking load is called dynamic load and can be found by dividing the admissible static load by a so-called safety factor. These factors are:
The stacking weights mentioned in the table below are indicative and depend on temperature and time: 5°C is the temperature for cooled transport, 30°C is the temperature for the average transport by road or inland waterways and 40°C is the temperature for transport in warmer surroundings.
Max. temp °C | 5 | 5 | 5 | 5 | 5 | 30 | 30 | 30 | 30 | 30 | 40 | 40 | 40 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Weeks | 0.5 | 1 | 2 | 3 | 5 | 0.5 | 1 | 2 | 3 | 5 | 0.5 | 1 | 3 |
4620 | 293 | 279 | 266 | 259 | 250 | 196 | 187 | 178 | 173 | 167 | 167 | 159 | 147 |
4630 | 293 | 279 | 266 | 259 | 250 | 196 | 187 | 178 | 173 | 167 | 167 | 159 | 147 |
The weights mentioned in the table have been established after simulation and can only serve as indications. CurTec recommends users to perform tests at all times.
In case of a different duration or temperature below 40°C, please choose the next appropriate column. In case of even higher temperature, please consider that the dynamic load is at 50°C only 75% of the last mentioned value and at 60°C only 50%.
The table allows you to calculate the number of pails that can be stacked: Divide the stacking weight by the appropriate safety-factor, reduce the outcome with the relevant share of the weight of intermediate layers and divide by the weight of the pail with content. This number, with a figure after the decimal point lower than 8, rounded down is the total amount of pails that can be stacked on the lowest pail of a stack.
How many 20 liter pails (Item no. 4620) with a gross weight of 20 kg can be transported by road at 30°C during 3 weeks? The relevant weight share of intermediate layers is 2 kg, so ((173/2)-2)/20 = 4.28. The number of pails that can be stacked on the lowest pail is 4.
During air transport, the pressure drops inside a plane’s cargo hold, which causes air inside a package wanting to escape. After landing, normal atmospheric pressure prevails again which, depending on the amount of escaped air*, can cause the wall of the package to cave in.
CurTec packaging has not been designed to compensate pressure differences. The construction is such that a correctly closed packaging allows air to escape relatively fast, but does not allow it to return easily.
Since CurTec has no influence on the use of its packaging by end users, they advise to test each transport mode.
It remains the responsibility of end users to verify whether a package and content comply with relevant transport regulations. CurTec refers to the regulations mentioned in the UN certificates.
* The quantity depends on the content type (the shape and air between) and the filling degree/ level
A leak tight closure can no longer be obtained after the sealing strips have been removed.
Placing a rubber mat underneath the container makes opening and re-closing easier as less force is required to turn.
You can use the rim and the base to tip the container and pour out the contents.
The washing instructions below apply to the cleaning of all CurTec packaging products that are made of polyethylene and polypropylene:
Check the thermostat and programmed times of your equipment regularly.
CurTec manufactures packaging material for a wide range of purposes. This declaration is restricted to the packaging material as it leaves the production facility. CurTec has neither control over final end use of the product nor over processing conditions. It is therefore the responsibility of the end user to check compliance with the relevant regulations and to validate material performance in the end application through proper end use testing.